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Job descriptions taking into account professional standards 2016-2017
Sample instructions for a mechanic-repairman of the 3rd category
A sample job description was compiled taking into account the professional standard Industrial equipment repairman
1. General Provisions
1.1. A mechanic-repairman of the 3rd category is a worker and reports directly to ……… (name of the position / profession of the manager)
1.2. For work as a mechanic-repairman of the 3rd category, a person is accepted who has mastered the basic vocational training programs - vocational training programs for the professions of workers, retraining programs for workers, programs for improving the qualifications of workers (up to 1 year), without presenting requirements for work experience.
1.3. A mechanic-repairman of the 3rd category is not allowed to perform work at a height of 1.3 m.
1.4. A mechanic-repairman of the 3rd category should know:
1) documents, objects, methods and techniques for performing work of lower qualifications, provided for by production (by profession) instructions and (or) professional standard;
2) requirements for the layout and equipment of the workplace;
3) rules for reading drawings and sketches;
4) special operational requirements for assembly units;
5) methods for diagnosing the technical condition of simple units and mechanisms;
6) the sequence of operations when performing installation and dismantling works;
7) basic mechanical properties of the processed materials;
8) the system of tolerances and landings, qualities and roughness parameters;
9) the name, marking and rules for the use of oils, detergents, metals and lubricants;
10) typical defects when performing locksmith processing, the reasons for their appearance and methods of prevention;
11) ways to eliminate defects in the process of performing locksmith processing;
12) methods of dimensional processing of simple parts;
13) methods and sequence of performing fitting operations of locksmith processing of simple parts;
14) requirements of technical documentation for simple units and mechanisms;
15) types and purpose of hand and power tools;
16) methods and methods of quality control of disassembly and assembly;
17) the purpose, the device of universal devices and the rules for the use of locksmith and control and measuring tools;
18) the main types and causes of marriage, methods of prevention and elimination;
19) rules and sequence of measurements;
20) methods and methods of quality control of performing locksmith processing;
21) the design and operation of the adjustable mechanism;
22) basic technical data and characteristics of the adjustable mechanism;
23) technological sequence performing operations when adjusting simple mechanisms;
24) methods of adjustment depending on the technical data and characteristics of the regulated mechanism;
25) methods and methods of quality control of the work performed;
26) labor protection requirements:
When adjusting simple mechanisms;
When performing fitting and assembly work;
27) requirements for the quality of work performed;
28) types of marriage and methods of its prevention and elimination;
29) the procedure for notifying the manager of all shortcomings discovered during work;
30) the rules for providing first (pre-medical) aid to victims of injury, poisoning and sudden illness;
31) Internal labor regulations;
32) rules for labor protection, industrial sanitation and personal hygiene, fire safety;
33) ……… (other requirements for the necessary knowledge)
1.5. A mechanic-repairman of the 3rd category should be able to:
1) perform work (operations, actions) at a lower grade;
2) maintain the condition of the workplace in accordance with the requirements of labor protection, fire, industrial and environmental safety, the rules for organizing a locksmith's workplace;
4) determine the technical condition of simple units and mechanisms;
5) prepare assembly units for assembly;
6) to assemble and disassemble assembly units in accordance with the technical documentation;
7) choose locksmith tools and devices for assembling and disassembling simple assemblies and mechanisms and locksmithing of simple parts;
8) make measurements using control and measuring instruments;
9) make simple fixtures for disassembly and assembly of units and mechanisms;
10) determine interoperative allowances and tolerances for interoperative dimensions;
11) make markings in accordance with the required technological sequence;
12) to cut, straighten, bend, cut, sawing, drilling, countersinking, countersinking, deployment in accordance with the required technological sequence;
13) perform:
Scraping, sawing, fitting and fitting, lapping, lapping, polishing;
Lubrication, replenishment and replacement of grease;
Washing parts of simple mechanisms;
Tightening of fasteners of parts of simple mechanisms;
Replacement of parts of simple mechanisms;
14) control the quality of the performed fitting and assembly work;
15) perform assembly and disassembly operations of mechanisms in compliance with labor protection requirements;
16) control the quality of work performed during the locksmithing of parts with the help of control and measuring tools;
17) perform locksmithing operations in compliance with labor protection requirements;
18) carry out preventive maintenance of simple mechanisms in compliance with labor protection requirements;
19) ……… (other requirements for necessary skills)
1.6. ……… (other general provisions)
2. Labor functions
2.1. The labor functions of a mechanic-repairman of the 3rd category are:
2.1.1. Preventive maintenance and repair of simple parts, assemblies and mechanisms:
1) assembly and disassembly of simple assemblies and mechanisms;
2) plumbing of simple parts;
3) preventive maintenance of simple mechanisms.
2.1.2. Management of locksmiths-repairmen of lower qualifications (category).
2.2. ……… (other functions)
3. Responsibilities
3.1. Before the start of the working day (shift), a mechanic-repairman of the 3rd category:
1) undergoes a pre-shift (preventive) medical examination in accordance with the established procedure;
2) receives a production assignment;
3) undergoes, if necessary, instruction on labor protection;
4) takes a shift;
5) checks the serviceability of devices, tools, inventory, etc., personal protective equipment;
6) ……… (other duties)
3.2. In the process of work, a mechanic-repairman of the 3rd category:
1) performs work for which he has been instructed and authorized to work;
2) uses overalls, safety footwear and other personal protective equipment;
3) receives instructions from the immediate supervisor on the implementation of the assignment, safe techniques and methods of work;
4) complies with the rules of use technological equipment, devices and tools, methods and techniques for the safe performance of work;
5) immediately informs the immediate supervisor of all the shortcomings discovered during work;
6) complies with the requirements of personal hygiene and industrial sanitation;
7) ……… (other duties)
3.3. During the working day (shift), a mechanic-repairman of the 3rd category performs the following duties within the framework of labor functions:
3.3.1. Within the framework of the labor function specified in subparagraph 1 of paragraph 2.1.1 of this instruction:
2) analyzes the initial data (drawing, diagram, assembly, mechanism);
3) carries out diagnostics of the technical condition of simple units and mechanisms;
4) assembles and disassembles simple assemblies and mechanisms;
3.3.2. Within the framework of the labor function specified in subparagraph 2 of paragraph 2.1.1 of this instruction:
1) carries out preparatory and final operations and operations for servicing the workplace;
2) analyzes the initial data (drawing, diagram, detail);
3) makes dimensional processing of a simple part;
4) performs fitting operations of plumbing of simple parts;
5) monitors the quality of the work performed.
3.3.3. Within the framework of the labor function specified in subparagraph 3 of paragraph 2.1.1 of this instruction:
1) carries out preparatory and final operations and operations for servicing the workplace;
2) checks the technical condition of simple mechanisms in accordance with technical regulations;
3) performs lubrication work;
4) eliminates technical faults in accordance with the technical documentation;
5) monitors the quality of the work performed.
3.4. At the end of the working day (shift), a mechanic-repairman of the 3rd category:
1) brings devices, tools into proper condition, transfers them to storage;
2) removes dirt from workwear and safety footwear, if necessary, places it for drying and storage;
3) submits the established reporting;
4) performs an inspection (self-examination);
5) hand over the shift;
6) ……… (other duties)
4. Rights
4.1. When performing his labor functions and duties, a mechanic-repairman of the 3rd category has labor rights provided for by an employment contract concluded with an employee, the Internal Labor Regulations, local regulations, Labor Code Russian Federation and other acts of labor legislation.
4.2. ……… (other provisions on employee rights)
5. Responsibility
5.1. A mechanic-repairman of the 3rd category is brought to disciplinary responsibility in accordance with Art. 192 of the Labor Code of the Russian Federation for improper performance through his fault of the duties listed in this instruction.
5.2. A mechanic-repairman of the 3rd category is financially responsible for ensuring the safety of the inventory items entrusted to him.
5.3. A mechanic-repairman of the 3rd category for committing offenses in the course of his activities, depending on their nature and consequences, is brought to civil, administrative and criminal liability in the manner prescribed by law.
5.4. ……… (other liability provisions)
6. Final provisions
6.1. This instruction was developed on the basis of the Professional standard "Industrial equipment repairman", approved by the Order of the Ministry of Labor and Social Protection of the Russian Federation of December 26, 2014 N 1164n, taking into account ……… (details of the organization's local regulations)
6.2. The employee is familiarized with this job description when hiring (before signing an employment contract).
The fact of familiarization of the employee with this job description is confirmed by ……… (signature on the familiarization sheet, which is an integral part of this manual (in the job description familiarization log); in a copy of the job description kept by the employer; in another way)
6.3. ……… (other final provisions).
APPROVED The name of the organization The name of the position of the head of the organization WORKING INSTRUCTIONS __________ ______________ Signature Description _________ N ___________ of the signature Place of preparation ___________________________ Date TO THE LOCKSMITCH-REPAIRMAN (3rd DISCHARGE)
1. GENERAL PROVISIONS
1. A locksmith-repairman is hired and dismissed by order of the head of the organization on the proposal of ____________________.
2. The locksmith-repairman is subject to ____________________________.
3. In his activity, a repairman is guided by:
The charter of the organization;
Labor regulations;
Orders and orders of the head of the organization (direct manager);
This work instruction.
4. The locksmith-repairman must know:
The device of the repaired equipment;
Purpose and interaction of the main units and mechanisms;
Technological sequence of disassembly, repair and assembly of equipment, units and machines;
Specifications for testing, adjustment and acceptance of units and mechanisms;
Basic properties of processed materials;
The device of universal devices and used control and measuring tools;
Tolerances and fit, quality and roughness parameters;
Rules for slinging, lifting, moving loads;
Rules for the operation of lifting equipment and mechanisms controlled from the floor.
2. PROFESSIONAL RESPONSIBILITIES
5. The locksmith-repairman is entrusted with:
5.1. Disassembly, repair, assembly and testing medium difficulty nodes and mechanisms of equipment, units and machines.
5.2. Repair, regulation and testing of medium complexity equipment, units and machines, as well as complex under the guidance of a mechanic-repairman of higher qualifications.
5.3. Locksmith processing of parts according to 11 - 12 qualifications.
5.4. Repair of lined equipment and equipment made of protective materials and ferrosilicon.
5.5. Disassembly, assembly and sealing of faolite and ceramic equipment and communications.
5.6. Manufacturing of devices of medium complexity for repair and assembly.
5.7. Performance rigging when moving loads using simple lifting equipment and mechanisms controlled from the floor.
Work examples.
1. Vacuum units of high vacuum for installations of medium complexity - repair.
2. Valves of all diameters - valve lapping.
3. Fans - repair and installation.
4. Liners - parallel fit and filing.
5. Gas pipelines - sealing of suction points with diabase putty and oil bitumen.
6. Chutes for pouring cast iron - replacement.
7. Complex housings and frames - manufacturing.
8. Metal conveyors - replacement of rollers.
9. Gearboxes of speeds and feeds in metalworking machines of medium complexity - assembly and adjustment.
10. Blades, beaters, shafts, conveyor plates, auger turns - guide.
11. Lunettes - repair.
12. Tool magazines, automatic tool changers - repair, adjustment.
13. Winding machines (textile) - overhaul plates, lifting arms, bevels, spindles.
14. Filling machines - repair of the conveyor chain, replacement of molds.
15. Coal loading machines - assembly and installation of a brake device with a lever.
16. Mills, screens, drying drums - current repairs.
17. Centrifugal pumps - repair, installation.
18. Semiautomatic welding machines, installations - medium and current repair.
19. Gas-electric cutters - replacement of tips with centering electrodes.
20. Sieves and knives - removal, installation and adjustment.
21. Woodworking machines - current repair.
22. Weaving machines - change of lower shafts and clamps.
23. Lathes - complete renovation longitudinal and transverse slides, calipers.
24. Heat exchangers - repair, assembly.
25. Pipelines - disassembly.
26. Spindle positioning devices - adjustment.
27. Slag carriers - inspection, lubrication and repair.
28. Electric ovens - disassembly and repair.
3. RIGHTS
6. A locksmith-repairman has the right:
6.1. Require the passage of periodic briefings on labor protection.
6.2. Have instructions, tools, personal protective equipment necessary for work and require the administration to provide them.
6.3. Get acquainted with the internal labor regulations and the collective agreement.
6.4. Make proposals for improving the technology of work.
6.5. ________________________________________________________________. (other rights, taking into account the specifics of the organization)
4. LIABILITY
7. The locksmith-repairman is responsible for:
7.1. For non-performance (improper performance) of his work, within the limits determined by the current labor legislation of the Republic of Belarus.
7.2. For offenses committed in the course of carrying out their activities - within the limits determined by the current administrative, criminal and civil legislation of the Republic of Belarus.
7.3. For causing material damage - within the limits determined by the current labor, criminal and civil legislation of the Republic of Belarus.
Name of the position of the head of the structural unit _________ _______________________ Signature Signature transcript Visa With the working instruction _________ _______________________ familiarized Signature Signature transcript _______________________ Date
\Typical job description Locksmith-repairman of the 3rd category
Job description of a mechanic-repairman of the 3rd category
Position: Locksmith-repairman of the 3rd category
Subdivision: _________________________
1. General Provisions:
- Subordination:
- Locksmith-repairman of the 3rd category is directly subordinate to ........................
- Locksmith-repairman of the 3rd category follows the instructions ......................................... ...........
- Locksmith-repairman of the 3rd category replaces .......................................... .......................................
- Locksmith-repairman of the 3rd category replaces .......................................... .....................................
(the instructions of these employees are carried out only if they do not contradict the instructions of the immediate supervisor).
Substitution:
Reception and dismissal:
A locksmith-repairman is appointed and dismissed by the head of the department in agreement with the head of the department.
- Must know:
- arrangement of repaired equipment
- the purpose and interaction of the main units and mechanisms
- technological sequence of disassembly, repair and assembly of equipment, units and machines
- technical conditions for testing, adjustment and acceptance of units and mechanisms
- basic properties of processed materials
- device of universal devices and applied control and measuring instruments
- system of tolerances and landings, qualities and roughness parameters
- rules for slinging, lifting, moving loads
- operating rules for lifting equipment and mechanisms controlled from the floor.
- Disassembly, repair, assembly and testing of average complexity of units and mechanisms of equipment, units and machines.
- Repair, regulation and testing of medium complexity equipment, assemblies and machines, as well as complex under the guidance of a mechanic of higher qualifications.
- Locksmith processing of parts according to 11-12 qualifications.
- Repair of lined equipment and equipment made of protective materials and ferrosilicon.
- Disassembly, assembly and sealing of faolite and ceramic equipment and communications.
- Manufacturing of devices of medium complexity for repair and assembly.
- Rigging when moving loads using simple lifting equipment and mechanisms, controlled from the floor.
page 2 Job description Locksmith-repairman
4. Rights
- The locksmith-repairman has the right to give orders to subordinate employees, assignments on a range of issues that are part of his functional duties.
- The locksmith-repairman has the right to control the execution of production tasks, the timely execution of individual orders by his subordinate employees.
- The repairman has the right to request and receive necessary materials and documents related to the issues of their activities and the activities of employees subordinate to him.
- The locksmith-repairman has the right to interact with other services of the enterprise on production and other issues that are part of his functional duties.
- The locksmith-repairman has the right to get acquainted with the draft decisions of the management of the enterprise concerning the activities of the Division.
- The locksmith-repairman has the right to propose for the manager's consideration proposals for improving the work related to the duties provided for in this Job Description.
- The locksmith-repairman has the right to submit to the manager for consideration proposals on the encouragement of distinguished workers, the imposition of penalties on violators of production and labor discipline.
- The locksmith-repairman has the right to report to the head about all violations and shortcomings in connection with the work performed.
- The locksmith-repairman is responsible for improper performance or non-performance of his job responsibilities stipulated by this job description - within the limits determined by the labor legislation of the Russian Federation.
- The locksmith-repairman is responsible for violation of the rules and regulations governing the activities of the enterprise.
- When transferring to another job or dismissing from office, the Repairman is responsible for the proper and timely delivery of cases to the person entering the current position, and in the absence of such, to the person replacing him or directly to his manager.
- A locksmith-repairman is responsible for offenses committed in the course of carrying out his activities - within the limits determined by the current administrative, criminal and civil legislation of the Russian Federation.
- The locksmith-repairman is responsible for causing material damage - within the limits determined by the current labor and civil legislation of the Russian Federation.
- The locksmith-repairman is responsible for compliance with the current instructions, orders and orders for the preservation of commercial secrets and confidential information.
- The locksmith-repairman is responsible for compliance with internal regulations, safety and fire safety rules.
Head of structural
Job description Locksmith repairman
Description of works
Dismantling, repair, assembly and testing of average complexity of units and mechanisms of equipment, units and machines.
Repair, regulation and testing of medium complexity equipment, assemblies and machines, as well as complex under the guidance of a mechanic of higher qualifications.
Locksmith's processing of parts according to the 11-12th grades (4-5th accuracy classes).
Repair of lined equipment and equipment made of protective materials and ferrosilicon.
Disassembly, assembly and sealing of faolite and ceramic equipment and communications.
Manufacturing of devices of medium complexity for repair and assembly.
Rigging when moving loads using simple lifting equipment and mechanisms, controlled from the floor.
Must know
The device of the repaired equipment; the purpose and interaction of the main units and mechanisms; technological sequence of disassembly, repair and assembly of equipment, units and machines; technical conditions for testing, adjustment and acceptance of units and mechanisms; basic properties of processed materials; device of universal devices and medium complexity of the control and measuring instrument; tolerances and landings; qualities and roughness parameters; rules for slinging, lifting, moving loads, rules for operating lifting equipment and mechanisms controlled from the floor.
Work examples:
1. Vacuum units of high vacuum for installations of medium complexity - repair.
2. Valves of all diameters - valve lapping.
3. Fans - repair and installation.
4. Liners - parallel fit and filing.
5. Gas pipelines - sealing of suction points with diabase putty and oil bitumen.
6. Chutes for pouring cast iron - replacement.
7. Complex housings and frames - manufacturing.
8. Metal conveyors - replacement of rollers.
9. Gearboxes of speeds and feeds in metalworking machines of medium complexity - assembly and adjustment.
10. Blades, beaters, shafts, conveyor plates, auger turns - straightening.
11. Lunettes - repair.
12. Winding machines (textile) - overhaul of plates, lifting arms, butts, spindles.
13. Filling machines - repair of the conveyor chain, replacement of molds.
14. Coal loading machines - assembly and installation of a brake device with a lever.
15. Mills, screens, drying drums - current repairs.
16. Centrifugal pumps - repair, installation.
17. Semiautomatic welding machines, installations - medium and current repair.
18. Gas-electric cutters - replacement of tips with centering of electrodes.
19. Sieves and knives - removal, installation and adjustment.
20. Woodworking machines - current repair.
21. Weaving machines - change of lower shafts and clamps.
22. Lathes - complete overhaul of longitudinal and transverse slides, calipers.
23. Heat exchangers - repair, assembly.
24. Pipelines - disassembly.
25. Slag carriers - inspection, lubrication and repair.
26. Electric ovens - disassembly and repair.
Unified tariff and qualification reference book of jobs and professions of workers (ETKS), 2019
Part No. 2 of issue No. 2 ETKS
The issue was approved by the Resolution of the Ministry of Labor of the Russian Federation of 11/15/1999 N 45
(as amended by the Order of the Ministry of Health and Social Development of the Russian Federation of 13.11.2008 N 645)
Locksmith-repairman
§ 153. Locksmith-repairman of the 2nd category
Description of works... Disassembly, repair, assembly and testing of simple units and mechanisms of equipment, units and machines. Repair of simple equipment, units and machines, as well as of medium complexity under the guidance of a mechanic of higher qualifications. Locksmith processing of parts according to 12 - 14 qualifications. Flushing, cleaning, lubricating parts and removing the gulf. Execution of works using pneumatic, electrical tools and on drilling machines. Scraping of parts with a power tool. Making simple fixtures for repair and assembly.
Must know: basic techniques for disassembling, repairing and assembling simple units and mechanisms, equipment, units and machines; purpose and rules for the use of locksmith and measuring instruments; basic mechanical properties of the processed materials; system of tolerances and landings, qualities and roughness parameters; name, marking and rules for the use of oils, detergents, metals and lubricants.
Work examples
1. Fittings of open-hearth furnaces, throttles, shut-off valves - removal, repair, installation.
2. Bolts, nuts, studs - filing, threading, changing and fastening.
3. Shut-off valves for air, oil and water - installation with fit on site.
4. Filling windows, ropes of cover lifters and overhead devices - change.
5. Elbows, pipe tees - hydraulic test and assembly.
6. Lubricators, linear feeders - repair, adjustment.
7. Oil coolers - disassembly, repair, assembly.
8. Piston pumps - repair, installation.
9. Equipment - neutralization from acidic and alkaline environments.
10. Protections - removal and installation.
11. Gaskets - manufacturing.
12. Reducers of tumbling drums - disassembly, repair and assembly.
13. Metal meshes - replacement, manufacturing, repair.
14. Sharpened emery and vacuum cleaners for them - repair, assembly, replacement and dressing of abrasive wheels.
15. Dowels - filing.
16. Creels of warping machines - repair and installation on the machine.
§ 154. Locksmith-repairman of the 3rd category
Description of works... Dismantling, repair, assembly and testing of average complexity of units and mechanisms of equipment, units and machines. Repair, regulation and testing of medium complexity equipment, assemblies and machines, as well as complex under the guidance of a mechanic of higher qualifications. Locksmith processing of parts according to 11 - 12 qualifications. Repair of lined equipment and equipment made of protective materials and ferrosilicon. Disassembly, assembly and sealing of faolite and ceramic equipment and communications. Manufacturing of devices of medium complexity for repair and assembly. Rigging when moving loads using simple lifting equipment and mechanisms, controlled from the floor.
Must know: arrangement of repaired equipment; the purpose and interaction of the main units and mechanisms; technological sequence of disassembly, repair and assembly of equipment, units and machines; technical conditions for testing, adjustment and acceptance of units and mechanisms; basic properties of processed materials; device of universal devices and applied control and measuring instruments; system of tolerances and landings, qualities and roughness parameters; rules for slinging, lifting, moving loads; operating rules for lifting equipment and mechanisms controlled from the floor.
Work examples
1. Vacuum units of high vacuum for installations of medium complexity - repair.
2. Valves of all diameters - valve lapping.
3. Fans - repair and installation.
4. Liners - parallel fit and filing.
5. Gas pipelines - sealing of suction points with diabase putty and oil bitumen.
6. Chutes for pouring cast iron - replacement.
7. Complex housings and frames - manufacturing.
8. Metal conveyors - replacement of rollers.
9. Gearboxes of speeds and feeds in metalworking machines of medium complexity - assembly and adjustment.
10. Blades, beaters, shafts, conveyor plates, auger turns - straightening.
11. Lunettes - repair.
12. Tool shops, automatic tool changers - repair, adjustment.
13. Winding machines (textile) - overhaul of plates, lifting levers, bends, spindles.
14. Filling machines - repair of the conveyor chain, replacement of molds.
15. Coal loading machines - assembly and installation of a brake device with a lever.
16. Mills, screens, drying drums - current repairs.
17. Centrifugal pumps - repair, installation.
18. Semiautomatic welding machines, installations - medium and current repair.
19. Gas-electric cutters - replacement of tips with centering electrodes.
20. Sieves and knives - removal, installation and adjustment.
21. Woodworking machines - current repair.
22. Weaving machines - change of lower shafts and clamps.
23. Lathes - complete overhaul of longitudinal and transverse slides, calipers.
24. Heat exchangers - repair, assembly.
25. Pipelines - disassembly.
26. Spindle positioning devices - adjustment.
27. Slag carriers - inspection, lubrication and repair.
28. Electric ovens - disassembly and repair.
§ 155. Locksmith-repairman of the 4th category
Description of works... Disassembly, repair, assembly and testing of complex assemblies and mechanisms. Repair, installation, dismantling, testing, regulation, adjustment of complex equipment, units and machines and delivery after repair. Locksmith processing of parts and assemblies for 7 - 10 qualifications. Manufacturing of complex fixtures for repair and installation. Preparation of defective repair lists. Rigging with the use of lifting and transport mechanisms and special devices.
Must know: arrangement of repaired equipment, units and machines; rules for regulating machines; ways to eliminate defects in the process of repair, assembly and testing of equipment, units and machines; device, purpose and rules for the use of the used control and measuring instruments; design of universal and special devices; ways of marking and processing simple various details; system of tolerances and landings; qualities and roughness parameters; properties of acid-resistant and other alloys; the main provisions of scheduled preventive maintenance of equipment.
Work examples
1. Column-type apparatus - repair, assembly.
2. Oxygen and argon equipment for electric smelting furnaces - repair, maintenance.
3. Shut-off valves - revision, repair, installation.
4. Vibrating screens - replacement of sig.
5. Gas ducts - replacement of gates.
6. Scubber water locks - adjustment.
7. Hydraulic boosters, hydraulic motors - repair, assembly, testing.
8. Multi-position automatic heads - repair, adjustment.
9. Granulators - replacement of lining and sides.
10. Crushers - repair with replacement and adjustment of worn-out parts, adjustment of crushing size.
11. Calenders, universal and rotary presses for ironing - repair and adjustment.
12. Oxygen-booster compressors - current and medium repairs.
13. Spindle taper - check and restore by lapping method.
14. Gearboxes of speeds and feeds of metalworking machines - assembly and adjustment.
15. Steam and hot water boilers - repair.
16. Drilling machines - assembly and installation.
17. Die casting machines - repair.
18. Filling machines for open-hearth furnaces - alignment of columns along the vertical axis and level, repair of the rolling mechanism and trunk rotation.
19. Spinning machines - overhaul and adjustment.
20. Sewing machines - current and major repairs.
21. Mills, screens, drying drums - medium repair.
22. Deep and sucker rod pumps - repair and assembly.
23. Dust covers of converters necks - dismantling, installation.
24. Fuel oil equipment - repair.
25. Equipment of preparatory workshops (sections) for production vegetable oils and devices for fat processing plants - assembly, adjustment and testing.
26. Pneumatic pumps, smoke exhausters, exhausters - repair.
27. Bearings are responsible - babbitting and scraping.
28. Gearboxes for rotary kilns, steam mills, conveyors, plate conveyors, feeders - repair.
29. Systems of air converters and water jackets - adjustment, overhaul.
30. Mixers and sulphurizers - replacement of shafts and couplings.
31. Woodworking and metal-cutting machines - overhaul, adjustment.
32. Weaving machines - overhaul and adjustment of the weft mechanism.
33. Sectional and spindle turbodrills - repair, assembly, adjustment, testing.
34. Chushkoukladchik - repair with replacement of parts.
§ 156. Locksmith-repairman of the 5th category
Description of works... Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair. Locksmith processing of parts and assemblies for 6 - 7 qualifications. Dismantling, repair and assembly of units and equipment in conditions of tight and tight landings.
Must know: design features repaired equipment, units and machines; technical conditions for the repair, assembly, testing and regulation and for the correct installation of equipment, units and machines; technological process of repair, assembly and installation of equipment; rules for testing equipment for static and dynamic balancing of machines; geometric constructions for complex markings; methods for determining premature wear of parts; methods of restoring and hardening worn parts and applying a protective coating.
Work examples
1. Automatic turning-revolving multi-spindle, copying, jig boring, gear shaping and roll turning machines - medium repair, installation, adjustment, accuracy check, start-up and commissioning.
2. Aggregates high pressure(synthesis columns), separators, evaporators, water condensers, refrigerators - current and medium repairs.
3. Devices for distillation and distillation - overhaul.
4. Apparatuses, high pressure gas pipelines - revision, repair and testing.
5. Complex film projection devices and developing machines - medium repair.
6. Equipment oxygen and argon open-hearth furnaces - repair, maintenance.
7. Gas blowers - overhaul and testing.
8. Drying and ironing vacuum rollers - repair and adjustment.
9. Gearboxes of semiautomatic lathes - assembly and switching with mutual fitting of spline rollers and gears.
10. Oxygen booster compressors - overhaul.
11. Hoisting machines - repair, adjustment and leveling of crane runways.
12. Letter sorting machines - repair.
13. Filling machines for open-hearth furnaces - complete repair with replacement of the shaft, adjustment of all mechanisms.
14. Loading machines - revision of the movement and rotation mechanism, disassembly, assembly, alignment and replacement of parts.
15. Automatic washing machines - repair and adjustment.
16. Mills, screens, drying drums - overhaul, testing, adjustment and delivery.
17. Hydraulic feed mechanisms of metalworking machines - repair and adjustment.
18. Mechanisms of hydraulic pipelines of machine tools - repair, assembly, adjustment.
19. Vacuum and fore-vacuum pumps - overhaul.
20. Blast furnaces - installation of an inclined bridge.
21. Reactors - repair.
22. Gearboxes for rotary kiln cranes and differential gearboxes for rolling mills - revision, repair.
23. Robots and manipulators with programmed control with a category of repair complexity up to 20 units. - overhaul, adjustment.
24. Drilling machines for deep drilling - repair.
25. Gear grinding, gear shaping, gear shaping machines with complex curved guides - accuracy check.
26. Machine tools with programmed control - test for rigidity.
27. Displacement turbodrills, geared, jet-turbine, high-torque, with precision casting turbines - repair, assembly, installation, regulation, testing.
28. Installations vacuum-evaporating - disassembly, repair, assembly.
29. Cylinders, main and connecting rod bearings - check after running in and final fastening of all connections.
30. Economizers, superheaters, compressor and blower units - overhaul, delivery after testing.
31. Electric and ore thermal furnaces - checking the alignment of the lifting screws, conveyor and planting the furnace body on all four columns.
§ 157. Locksmith-repairman of the 6th category
Description of works... Repair, installation, dismantling, testing and regulation of complex large-sized, unique, experimental and experimental equipment, units and machines. Identification and elimination of defects during the operation of the equipment and during inspection during the repair process. Accuracy and stress testing of refurbished equipment.
Must know: design features, kinematic and hydraulic diagrams of repaired equipment, units and machines; methods of repair, assembly, installation, accuracy checking and testing of repaired equipment; permissible loads on working parts, assemblies, equipment mechanisms and preventive measures to prevent breakdowns, corrosive wear and accidents.
Work examples
1. Multi-spindle turning machines, semiautomatic turning multi-cutters vertical - overhaul.
2. Hydraulic equipment - repair and adjustment.
3. Complex film projection devices and developing machines - overhaul.
4. Rolling mill stands - check, adjustment, testing and delivery after repair.
5. Automatic lines of all processing profiles with complex units - major and medium repairs.
6. Automatic molding lines - overhaul, assembly, adjustment and delivery.
7. Complex-mechanized lines for flour-confectionery, pasta and bakery products and automatic lines in perfumery and cosmetics production - repair and adjustment.
8. Sintering machines - regulation of machine movement and thermal gap, alignment of the drive along the axis of the head radius.
9. Lifting machines for skip and cage mine hoisting - repair, testing, delivery.
10. Precision equipment - repair, delivery.
11. Ore-thermal furnaces - overhaul of the contact system and rejection of defective parts.
12. Tubular furnaces - coil test.
13. Hydraulic presses - major and medium repairs.
14. Steam-hydraulic presses - overhaul.
15. Robots and manipulators with programmed control with a category of repair complexity over 20 units. - installation, repair, adjustment.
16. Modular, drum-milling and special machines, automatic and semi-automatic special grinding machines for turning and grinding cam and tapered shafts - repair.
17. Jig boring machines - coordinates restoration.
18. Machine tools with programmed control - checking for accuracy, restoring coordinates, repairing, testing.
19. Electric pulse machines - repair.
20. Supercentrifuges, imported paint-grinding machines, planetary gearboxes, rotary vacuum pumps - repair.
21. Turbochargers - overhaul and delivery.
22. Air separation units - overhaul.
23. Launching device for launching ships - overhaul, alignment and regulation.
24. Refrigerators, high pressure units (synthesis columns), separators, evaporators, water condensers - overhaul.
25. Extractor, malopress, automatic and semiautomatic devices (dosing, cutting, filling, etc.), compressors - assembly, adjustment and adjustment.
26. Electric furnaces, water jackets, converters - adjusting hydraulic equipment and checking the completeness of repairs.
§ 158. Locksmith-repairman of the 7th category
Description of works... Diagnostics, prevention and repair of complex equipment in flexible production systems. Elimination of equipment failures during operation with the implementation of a complex of works on repair and adjustment of mechanical, hydraulic and pneumatic systems.
Must know: design features, hydraulic and kinematic diagrams of complex equipment being repaired; methods of diagnostics, repair, assembly and installation, accuracy checks and testing of repaired equipment; permissible loads on working parts, assemblies, equipment mechanisms and preventive measures to prevent malfunctions; technological processes of repair, testing and commissioning of complex equipment.
§ 159. Locksmith-repairman of the 8th category
Description of works... Diagnostics, prevention and repair of unique and experimental equipment in flexible production systems and participation in the work to ensure its output to the specified operating parameters.
Must know: design, kinematic and hydraulic diagrams of the experimental and unique equipment being repaired; instrumentation and stands for diagnostics, repair and maintenance of equipment; technological processes repair of unique and experimental equipment.
Secondary vocational education is required.
Note. The 7th and 8th categories of this profession are assigned only when working in workshops for the preparation of production, in experimental and experimental workshops.